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Home / Blog
Posted on 22 October 202622 October 2026 by Weldsafe Team

What is pulse welding? A plain-English guide

A welder MIG welding with a Fronius Fortis

Pulse welding comes up in almost every conversation we have about new MIG and TIG machines. It sounds technical, but the idea behind it is simple, and once you understand it you can see why so many fabricators now choose…

Read more about What is pulse welding? A plain-English guide

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

Pulse MIG: less spatter, less clean-up

Close-up of a MIG torch welding a steel joint in front of a Fronius welder

Every bit of spatter that lands on a job has to come off again before it can be painted, powder coated or sent for galvanising. On a busy fabrication shop floor, that grinding and chipping adds up to hours every…

Read more about Pulse MIG: less spatter, less clean-up

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

TIG-like welds on aluminium with pulse MIG

A welder MIG welding sheet metal beside a Fronius TPS/i power source

For appearance, TIG has always been the benchmark on aluminium: the evenly rippled “stack of coins” bead that customers love. The trouble is that TIG is slow. Pulse MIG closes much of that gap, giving a well-defined, consistent bead at…

Read more about TIG-like welds on aluminium with pulse MIG

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

Welding thin sheet without distortion

A welder in a Fronius Vizor 4000 helmet TIG welding a pipe

Anyone who has welded thin sheet knows the problem: the weld looks fine, then the panel bows, twists or “oil-cans” as it cools. Distortion costs time in straightening, and sometimes the part has to be scrapped. Why thin sheet distorts…

Read more about Welding thin sheet without distortion

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

Pulse MMA: better gap bridging and bead shape

MMA stick welding with a Fronius machine

Pulse is usually talked about for MIG and TIG, but many modern inverters also offer it for MMA (stick) welding. For site work, repairs and root runs where fit-up isn’t perfect, it can make a real difference. How pulse MMA…

Read more about Pulse MMA: better gap bridging and bead shape

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

Why heat input matters for weld strength

A welder with a Fronius Vizor 4000 helmet raised

A weld can look perfect and still let you down if the heat input was wrong. Heat input has a direct effect on the mechanical properties of the joint, which is why welding procedures (WPS) give a range for it…

Read more about Why heat input matters for weld strength

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

Fronius synergic pulse programs: plug and play

Close-up of the Fronius Fortis 270 display showing the main welding parameters

A pulse waveform has a lot of variables: peak current, background current, pulse time, frequency, voltage and wire speed, all of which have to suit the wire, gas and thickness. Setting all of that by hand would be a full-time…

Read more about Fronius synergic pulse programs: plug and play

Category: Tips & Advice
Posted on 22 October 202622 October 2026 by Weldsafe Team

New from Fronius: Velo makes long manual MIG seams easier

A long, even MIG/MAG seam welded with Fronius Velo, with a TPS/i power source behind

Long manual MIG/MAG seams take skill. Over a long run the torch angle drifts, travel speed changes and the stick-out wanders, and the weld shows it. Fronius has a new answer to that, and it’s now available from Weldsafe: Fronius…

Read more about New from Fronius: Velo makes long manual MIG seams easier

Category: News
Posted on 10 April 202622 October 2026 by Weldsafe Team

Visit Weldsafe at ScotPlant 2026 with Fronius UK!

Join us on our bigger and better stand at ScotPlant 2026 on Friday 24th and Saturday 25th April, in conjunction with Fronius UK.  We will be demonstrating the new Fortis MIG/MAG welding machines throughout the show, with live welding from Fronius…

Read more about Visit Weldsafe at ScotPlant 2026 with Fronius UK!

Category: News
Posted on 2 March 202622 October 2026 by Weldsafe Team

2026 – Focus on welding fume: protect your workers

You only get one pair of lungs, and one pair of eyes – are you protecting your health? All welding fume can cause lung cancer, so you must put controls in place.  It can also cause asthma and other health…

Read more about 2026 – Focus on welding fume: protect your workers

Category: Tips & Advice

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